Fabrics we run
Nine surfaces cover the caps and beanies in our catalog. The fabric is the first decision, because it limits what the decoration can do.
| Fabric | What it is | Best for | How it takes a logo |
|---|---|---|---|
| Cotton twill | Tight diagonal weave — the baseline cap fabric | Baseball caps, snapbacks, merch | Flat and 3D embroidery both sit cleanly |
| Brushed cotton | Cotton softened by brushing for a suede-like hand | Dad caps, vintage-feel drops | Soft surface — keep the mark bold and solid |
| Garment-washed cotton twill | Twill washed after construction so it arrives broken in | Vintage and lifestyle caps | Set the logo before washing, or use a patch |
| Garment-washed canvas | Heavier plain weave, washed for softness | Structured utility styles | Holds a large flat front logo well |
| Corduroy | Ribbed cotton pile in narrow or wide wale | Autumn and winter drops | Solid shapes only — keep the mark 3 cm or wider |
| Denim | Cotton twill with a visible weave and fading | Workwear and streetwear | Contrast stitching reads well; fine detail less so |
| Wool blend | Wool mixed with synthetic for shape retention | Winter caps and high crowns | Fine lines sink — go bold or use a patch |
| Polyester | Synthetic, quick-drying and wrinkle-resistant | Performance and promo caps | Print holds colour; embroidery sits lighter |
| Nylon | Lightweight, water-resistant and abrasion-resistant | Outdoor and technical caps | Best with print, patch or lightweight stitch |
| Cotton and acrylic knit | Stretch knit with no panels and no brim | Beanies and winter merch | Patches and knit-in patterns beat dense stitching |
| Recycled yarn (rPET) | Recycled polyester yarn with the same hand as virgin | Sustainability-led collections | Same craft options as polyester |
Fabric by season and use
If you already know the occasion, this is the fastest way in. Every fabric below is one we hold in the catalog.
| If you are making | Reach for | Why |
|---|---|---|
| A year-round merch cap | Cotton twill | Holds shape, dyes consistently and takes every craft we run |
| A vintage-feel drop | Brushed or garment-washed cotton | Soft hand and a faded surface without extra processes |
| An autumn and winter capsule | Corduroy · wool blend · knit | Warmer surface texture that reads premium in low light |
| Streetwear and workwear | Denim · garment-washed canvas | Visible weave and contrast stitching |
| Performance and outdoor | Polyester · nylon | Quick-drying, wrinkle-resistant and print-friendly |
| Beanies and winter merch | Cotton and acrylic knit · recycled yarn | Stretch knit that takes a cuff patch or knit-in pattern |
| Promotional and event runs | Cotton twill · polyester | Lowest cost per unit with fast, simple decoration |
How fabric changes your logo
The same artwork behaves differently on every surface. Twill has a flat, tightly woven face, so thread sits where it is placed. Corduroy has pile — a raised rib that pushes thread sideways and hides anything thinner than about 2.5 mm. Mesh on a trucker back panel has holes; dense stitching closes them up and looks like a patch someone stapled on.
This is why we ask for the fabric before we quote the craft. Changing fabric after artwork is approved means redigitising the design, and often a second sample.
Not sure which combination holds? Send the artwork and the blank you are considering — we will tell you what will and will not work before you pay for a sample.
See which craft fits which blank
FAQ
Quick answers
Wool blend holds the shape of a structured winter cap, while cotton or acrylic knits are the softer option for beanies and cuffed styles. Corduroy is the middle ground for an autumn drop.
Yes. Cotton twill is the baseline. Wool blends, corduroy and technical fabrics like nylon cost more per metre, and they can shift what craft is practical on the surface.
Fabrics follow the same rule as colours: 25 pcs is one style, one colour, one fabric. A second fabric or colourway is its own 25 pcs — tell us the split you have in mind and we will quote it properly.